Tag Archives: construction tips for post frame buildings

What Costs are Associated with Post Frame Construction?

Post frame construction costs

High-quality post frame construction continues to grow in popularity for commercial and agricultural use. The versatility of these structures, superior durability, flexibility, and economy make them the ideal choice for nearly every purpose. Let’s look at the costs associated with post frame construction.

Often having a shorter total time from design to completion, post frame buildings are a popular choice. They also have reduced site prep time, less labor, and use fewer materials, thus making them the most economical option.

But besides the project’s pre-calculated material and labor costs, what are some cost components that may be overlooked in building a beautiful, highly functional post frame building?

Starting from the Ground Up, Literally

Individuals constructing for agricultural purposes, like a barn or equestrian facility, may already own the real estate where the building will be placed. However, in some instances, people or businesses may purchase new land for their buildings to be used for commercial or other reasons. In either instance, property owners should check with the local governing authority to ensure the proposed construction is acceptable. The local agency will advise about required setbacks, architectural limitations, and more before the project begins.

Permits and Approvals

As the post frame construction plan takes shape, more “red tape” and permits can be involved. These may include site and building permits, as well as authorizations for electric, gas, sewer, and water. These permits can add up to hundreds of dollars depending on the location.

Utility Costs

While utility access is essential for long-term operations, having these available during construction might also be crucial. Connecting water, electricity, gas, and sewer is usually necessary and may cost extra. If water and sewer are unavailable, building owners may need to dig a well and add a septic tank, which can run into thousands of dollars.

Access

Access to the building will depend on where the building will sit and the distance from an existing road or driveway. During the design phase, positioning the structure for easy access and maneuverability should be a primary consideration. Strategic placement can reduce the cost of driveway paving or gravel needed.

Site Preparation

The typical post frame structure demands less site preparation than most other building types. The usual requirement is for the structure’s footprint to be clear and level with some accommodation for drainage. The cost to prepare depends on various factors. Consider rocky conditions, the number of trees to remove, the slope of the existing property, and more. Owners should secure a bid from the excavator to avoid surprises.

Construction Surprises and Materials Disruptions

Working with a proven, dependable post frame company minimizes the potential for unexpected delays. Full-service companies like Pacemaker Post Frame Buildings supply the components while also performing the design and construction. This means they are much more likely to meet timelines.

Choose a Proven, Reputable Post Frame Building Supplier

Owners of new post frame buildings can avoid unexpected costs and delays by working with a longstanding professional post frame company.

Pacemaker Post Frame Builders of North Webster, Indiana, has been a leader in the post frame industry for over four decades. They can help with the design, component supply, and construction process. Specializing in state-of-the-art agricultural and commercial buildings, Pacemaker builds beautiful and durable structures for satisfied customers throughout Northern Indiana, Southwest Michigan, and Northwest Ohio.

To view the diversity and unique styles of many of Pacemaker’s past agricultural and commercial post frame buildings, visit the Pacemaker Gallery of projects completed in recent years.

Learn more about Pacemaker’s processes and capabilities by visiting the Pacemaker Post Frame Buildings website.

If you prefer to speak directly with one of the Pacemaker professionals about your project, call (888)-834-4448.

3 Steps for Perfect Concrete Flooring in Post Frame Buildings

Concrete flooring in post frame building.

Concrete flooring is a great choice for post frame buildings. High-quality concrete flooring may be one of the essential components of your post frame building plan. Depending on the building’s principal function, a long-lasting and durable concrete floor will keep the contents clean and dry, facilitate ease of movement, and provide a more functional workspace. It can also help to extend the life of the equipment entering and leaving the building.

Pouring concrete flooring for new or existing post frame buildings can be expensive. However, the benefits owners receive for years to come may pay for the initial investment. The benefits are even more significant if the job is done correctly from the beginning.

Before pouring concrete flooring in post frame buildings, the building owner and designer must address three major issues. These are:

What will be the primary functions of the post frame structure?

Designing a floor to withstand the expected loads requires planning and foresight. Considerations may include:

  • How heavy is the equipment, machinery, or stored inventories that the flooring will bear? Remember future equipment is likely to be heavier and that, over time, more items will find their way into the structure as needs grow.
  • How much maneuvering will be required? While this factor also contributes to the total square footage decision, moving equipment throughout the building adds to the wear and tear of the flooring.
  • How will we heat the building? Radiant heating from coils in the floor can be a terrific asset, particularly in workshops and maintenance areas where humans will be working. Naturally, this is a decision that must be made in advance.

Proper Site Preparation

Site prep for a post frame structure is less complicated than with other construction methods. The primary objective is to ensure the space is level with appropriate sloping for any drainage.

To avoid premature cracking and deterioration, the building site must be compact and level when placing an aggregate subgrade.

Following this first step, a compacted gravel layer should be placed to facilitate drainage. This will also support the concrete layer. Certifying that this layer is once again level and uniform is a critical step before installing the concrete.

You may wish to let the subfloor settle further while the rest of the building is completed. This can help eliminate the potential for subsequent settling and shifting in certain areas after the concrete is in place.

Determining the Thickness of the Concrete Flooring

Determining the thickness of the concrete application and the type of reinforcement depends on what will be stored in the new post frame building.

A proven post frame building expert or a qualified concrete expert will recommend the best thickness for your needs. They will take into account the uses and combined gross weights of the equipment and materials that will be housed. Specific guidelines exist, although each building owner’s needs are unique.

For example, experts recommend a concrete thickness of at least six inches for heavy-duty tractors, earth movers, and dump trucks. However, lighter vehicles, including standard-sized pickup trucks, campers, and automobiles only require four inches of concrete. This will be substantial enough to survive wear and tear and provide maximum service.

Reinforcing components can also add to the life of a concrete floor. Reinforcements embedded in the concrete are a normal application to help the flooring last longer and withstand the weight and various forces.

Concrete reinforcement often consists of steel rebar or horizontal metal rods in a grid across the floor. While other reinforcement materials are available, your post frame design expert will recommend products based on your needs and budget.

Contact Pacemaker Post Frame Buildings

A longtime manufacturer, designer, and builder of post frame buildings for a variety of functions, Pacemaker Post Frame Buildings of North Webster, Indiana, is a leader in innovation and quality for clients in Northern Indiana, Southwest Michigan, and Northwest Ohio.

Experienced in all phases of post frame construction, the Pacemaker professionals will offer design ideas, quality components, and high-quality solutions for any structure.

Check out the Gallery of some of Pacemaker’s completed projects to learn about their buildings’ versatility, durability, and functionality.

For more information about Pacemaker Post Frame Buildings, visit the company website or call their experts at +1-888-834-4448.

Key Steps to Building a Post Frame Structure

Post frame building

A modern, long-lasting post frame building is the best solution for almost any purpose. From concept to completion, a post frame building offers functionality, flexibility, aesthetics, and economical benefits. Let’s look at key steps to building a post frame structure

Additionally, a post frame professional can help shorten the overall building process. They do this by:

  • Creating a precise building design that fits your needs
  • Ensuring easy site preparation
  • Requiring fewer materials and less labor
  • Having appropriate materials on hand when needed
  •  An accelerated construction process

Below are the key steps to building a post frame structure.

Step 1: Identifying Your Location

Identifying the location of your future structure can be simple or complicated, depending on several factors.

  • Do you have free space to position a new structure without disrupting the current flow?
  • Will the location accommodate the estimated square footage of the building?
  • If large equipment or animals will be housed in the building, is there room for maneuvering and entry?
  • Can the building be oriented to minimize severe wind and weather forces and provide optimal airflow?
  • Have you considered future growth plans?

Step 2: Creating a Plan

Your experienced post frame professional can help ensure your building’s design will match your needs well into the future. Consider which features you would like to include in the building.

  • Total Square Footage: Determining the structure’s size depends on how you intend to use the building. If the design is for equipment storage, you should make sure there is a large enough footprint to allow for maneuvering and access. You should also have sufficient space to be able to service the equipment. Similarly, if the building is for equestrian use, make sure you have sufficient room for stalls, current and in the future. Also consider the tack room, supply storage, wash bay, and open space for saddling and unsaddling.
  • Entry and Access:  Whether the building will house animals or equipment or both, make sure the doorways and angles of access allow for ease of movement.
  • Utilities: Will you need to heat or cool all or part of the structure for comfort? Keep in mind that providing a water supply is also essential for animals and humans.
  • Loft and Storage: Creating a second-level loft or balcony for storage or even an office is easy with a post frame structure. This option is easiest to include as part of the initial design.
  • Workshop and Office: Designs can allow for a separate workshop or office with climate control and other comforts.
  • Aesthetic or Code Issues: The design must meet all local code issues for appearance and other design features.

3. Securing the Building Permit

Once you have the location, blueprint and site plan for your project, you will need to submit these to the local building authority for approval before starting the project. Your experienced post frame partner will understand all the standard requirements for your area, so this approval should be routine.

4. Site Preparation

In most instances, preparing the site for a post frame building is simply a matter of removing any vegetation from within the perimeter of the footprint and leveling the plot. Some angling will also ensure water flows away from the structure’s base. All the newly graded earth then needs to settle. This will help to create a better surface for concrete pouring, if needed.

5. Building Construction

Before the construction begins, the post frame supplier will deliver all the components to the site for assembly. The key elements, the vertical posts, will be sunk four or more feet into the ground. This ensures they are well anchored, and will also be spaced appropriately according to the design.

From that point, assembly is relatively easy. The roof trusses and horizontal support elements connect with the vertical posts to create the basic skeleton. At the same time, installation of the siding, roofing materials, windows, doors, insulation, utilities, and specified architectural features create the final structure.

Contact Pacemaker Post Frame Buildings

Pacemaker Post Frame Buildings is an industry leader in designing, manufacturing, and constructing high-quality post frame buildings in Northeast Indiana, Southwest Michigan, and Northwest Ohio. These post frame professionals are available to help with any process phase.

For more information about Pacemaker Post Frame Buildings, visit the Pacemaker website. While there, you can view some recently completed projects that might help to inspire your thoughts about a future post frame building.

If you have questions or wish to set up a meeting with a Pacemaker Post Frame expert, call +1-888-834-4448.